Front Brake Disc Removal and Installation

NOTE: Keep grease away from the brake disc and the brake pads.

1.	Vehicle - Lift

Raise and support the vehicle.

2.	Front Wheel - Remove

Remove the front wheel.

3.	Brake Caliper - Remove

Remove the brake hose mounting bolt (A).

Remove the caliper assembly (B).

NOTE:

To prevent damage to the caliper assembly or brake hose, use a short piece of wire to hang the caliper assembly from the undercarriage.

Do not twist the brake hose excessively.

4.	Brake Disc - Remove

Remove the brake disc flathead screws (A).

Remove the brake disc (B).

NOTE: If the brake disc is stuck to the front hub, thread two 8 x 1.25 mm bolts (C) into the brake disc to push it away from the front hub. Turn each bolt 90 degrees at a time to prevent the brake disc from binding.

NOTE: Keep grease away from the brake disc and the brake pads.

1.	Brake Disc - Install

Install the brake disc (A).

NOTE: Before installing the brake disc, clean the mating surfaces between the front hub and the inside of the brake disc.

Install the brake disc flathead screws (B).

2.	Brake Disc Runout - Inspect

Inspect the brake disc runout.

3.	Brake Caliper - Install

Install the caliper assembly (A).

Install the brake hose mounting bolt (B).

4.	Front Wheel - Install

Install the front wheel.