Bearing Driver Attachment, 42 x 47 mm 07746-0010300
Bearing Driver Attachment, 52 x 55 mm 07746-0010400
Bearing Driver Attachment, 35 mm I.D. 07746-0030400
Driver Handle, 15 x 135L 07749-0010000
Fork Seal Driver, 39.2 x 49.5 x 15 mm 07947-4630100
Oil Seal Driver, 44.5 mm 07947-SB00100
Support Base 07965-SD90100
Installer Attachment 40 mm 07LAD-PW50601
Support Base Attachment 07LAF-SM40300
Half Shaft Base 07NAF-SR30101
K24W1 Engine
1.
Outer Seal - Remove
Remove the outer seal (A).
2.
Intermediate Shaft - Remove
1.
Remove the external snap ring (A).
2.
Press the intermediate shaft (A) out of the intermediate shaft bearing (B) using the half shaft base and a press.
NOTE: Be careful not to damage the bearing support ring (C) on the intermediate shaft during disassembly.
3.
Intermediate Shaft Bearing - Remove
1.
Remove the internal snap ring (A).
2.
Press the intermediate shaft bearing (A) out of the bearing support (B) using the 44.5 mm oil seal driver, the half shaft base, and a press.
J35Y1 or J35Y2 Engine
1.
Heat Shield - Remove
Remove the heat shield (A).
2.
Outer Seal - Remove
Remove the outer seal (A).
3.
Intermediate Shaft - Remove
1.
Remove the external snap ring (A).
2.
Press the intermediate shaft (A) out of the intermediate shaft bearing (B) using the support base attachment, the support base, and a press.
NOTE: Be careful not to damage the bearing support ring (C) on the intermediate shaft during disassembly.
4.
Intermediate Shaft Bearing - Remove
1.
Remove the internal snap ring (A).
2.
Press the intermediate shaft bearing (A) out of the bearing support (B) using the support base attachment, the support base, the 15 x 135L driver handle, the 42 x 47 mm bearing driver attachment, and a press.
1.
Intermediate Shaft - Exploded View
Exploded View - K24W1 engine
Exploded View - J35Y1 or J35Y2 engine
Refer to the Exploded View as needed during this procedure.
K24W1 Engine
1.
Intermediate Shaft Bearing - Install
1.
Clean the disassembled parts with solvent.
NOTE: Do not wash the rubber parts with solvent.
2.
Dry the disassembled parts with compressed air.
3.
Press a new intermediate shaft bearing (A) into the bearing support (B) using the 52 x 55 mm bearing driver attachment, the 15 x 135L driver handle, the half shaft base, and a press.
4.
Install the internal snap ring (A).
2.
Intermediate Shaft - Install
1.
Press the intermediate shaft (A) into the shaft bearing (B) using the 35 mm I.D. bearing driver attachment and a press.
2.
Install the external snap ring (A).
3.
Outer Seal - Install
Install a new outer seal (A) into the bearing support (B) using the 40 mm installer attachment, the half shaft base, and a press. Press in the seal until it is 40.2 mm (0.160.008 in) (C) below the surface of the bearing support end.
J35Y1 or J35Y2 Engine
1.
Intermediate Shaft Bearing - Install
1.
Clean the disassembled parts with solvent.
NOTE: Do not wash the rubber parts with solvent.
2.
Dry the disassembled parts with compressed air.
3.
Press a new intermediate shaft bearing (A) into the bearing support (B) using the 15 x 135L driver handle, the 52 x 55 mm bearing driver attachment, the support base attachment, the support base, and a press.
4.
Install the internal snap ring (A).
2.
Intermediate Shaft - Install
1.
Press the intermediate shaft (A) into the shaft bearing (B) using the 39.2 x 49.5 x 15 mm fork seal driver and a press.
2.
Install the external snap ring (A).
3.
Outer Seal - Install
Install a new outer seal (A) into the bearing support (B) using the 40 mm installer attachment, the support base attachment, the support base, and a press. Press in the seal until it is even with the surface of the bearing support.
0.2 mm (0.16
0.008 in) (C) below the surface of the bearing support end.