Characteristics of Steel Sheet - Bending and Strength
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While considering design and strength, automotive body panels are press-formed in various shapes. By giving a steel panel its own designed shape, strength is increased. By assembling that panel with other parts, body rigidity is enhanced. |
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Automotive body panels are press formed with sharp bent areas where higher strength is necessary. Those sharply bent areas are called a crowns and have the following categories:
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<Low Crown> The bend radius of the curve is great or the edge is very gently sloping.
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<High Crown> The bend radius is very small or the edge is very sharp.
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<Combination Crown> A low crown and high crown are combined on one panel.
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<Reverse Crown> An edge sharply curved inward toward the panel. | |
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When repairing a damaged body or panel, smaller loads are required for a low crowned panel because it has a large radius. A high crowned panel for deep-draw has a small radius and requires a certain level of pulling force against the deformation area. A reverse crown is incorporated in a panel that has a sharp inward curvature. Because of this, the strength is so concentrated that repair becomes difficult. | | |
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Panel is bent at a right angle. This is mainly used for doors, fenders and some outer panels.
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This steel sheet bending method has greater strength than angle bending. It is mainly used for under-body component parts such as stiffeners, rear frame, cross members or a floor frame.
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Used for parts that require higher strength such as side sills, pillars, roof side rail, and front side frame.
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Used for large panels such as the floor and roof, where the grooves strengthen the entire panel.
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Used to joint skin panels such as hood, door and trunk to an inner frame or panel. It is also used in the rear wheel arch area of some models.
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Used around the punched water drain holes in floor panels. The projected edge around the hole increases panel strength.
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