Paint Degradation - Blistering
1. Blistering

Blistering symptom caused by the moisture trapped inside the paint film being expanded by heat, lifting the paint film.


CAUSES:
Paint applied without removing oil/grease, silicone, wax, sweat, finger print, etc. from the surface being painted.
Sanding dust remained on surface being painted due to poor washing after wet sanding.
Oil or moisture being mixed in the compressed air supply for the paint gun.

PREVENTION:
Avoid natural drying after wet sanding. Force dry instead. Pay extra attention when sanding body filler.
Check air compressor and pressure regulator oil and water. Install and maintain oil and water separators on the air line.
Do not touch the area being painted before paint application.

CORRECTIVE ACTIONS:
If the symptom is severe, strip the base coat or all the way down to the metal surface and repaint.
If the symptom is light, remove the blisters by sanding, then repaint.