Drive out the front bearing with a brass drift and a hammer.
Brush Holder Assembly
1.
Brush - Inspect
1.
Measure the length of both brushes (A) with a vernier caliper (B). If either brush is shorter than the service limit, replace the brush holder assembly.
Alternator Brush Length
Standard (New):
10.5 mm (0.413 in)
Service Limit:
1.5 mm (0.059 in)
Rotor
1.
Rotor Slip Ring - Test
1.
Check for continuity between the slip rings (A):
If there is continuity, go to step 2.
If there is no continuity, replace the rotor assembly.
2.
Check for continuity between each slip ring and the rotor (B) and the rotor shaft (C). If there is continuity, replace the rotor assembly.
NOTE: Where icon is shown, click for further information.
1
Detailed information, notes, and precautions
Torque: N·m (kgf·m, lbf·ft)
Replace
*1
These parts have inspection items.
1.
Front Bearing - Install
1.
Install the front bearing (A) using the driver handle, 15 x 135L and the bearing driver attachment, 42 x 47 mm.
2.
Front Bearing Retainer - Install
3.
Rotor - Install
4.
Stator Assembly - Install
5.
Brush Holder Assembly - Install
1.
Push the brushes (A) in, then insert a pin or drill bit (B) (about 1.6 mm (1/16 in) diameter) to hold them there.
