Intermediate Shaft Disassembly and Reassembly
Special Tools Required
Image Description/Tool Number
457221.png Bearing Driver Attachment, 37 x 40 mm 07746-0010200
310161.png Bearing Driver Attachment, 52 x 55 mm 07746-0010400
310168.png Bearing Driver Attachment, 35 mm I.D. 07746-0030400
310169.png Driver Handle, 15 x 135L 07749-0010000
5781020.png Oil Seal Driver, 44.5 mm 07947-SB0A100
3941798.png Driver, 32.5 mm 070AD-SAAA100
2599953.png Oil Seal Driver, 65 mm 07JAD-PL9A100
310224.png Installer Attachment 40 mm 07LAD-PW50601
5781036.png Half Shaft Base 07NAF-SR3A101
enu_12713377_2.0 Where icon is shown, click for further information.
Clean the disassembled parts with solvent, then dry the disassembled parts with compressed air. Do not wash the rubber parts with solvent.


1

1.5 L engine

4222_3.0_enu_14151518_3.0

enu_12713377_2.0
Detailed information, notes, and precautions
enu_12714524_1.0
Replace


2

2.0 L engine

4222_3.0_enu_14103457_3.0

enu_12713377_2.0
Detailed information, notes, and precautions
enu_12714524_1.0
Replace

1.5 L engine

1. Outer Seal - Remove


2. External Snap Ring - Remove
1.
Remove the external snap ring (A).

3. Intermediate Shaft - Remove
1.
Press the intermediate shaft (A) out of the intermediate shaft bearing (B) using the half shaft base and a press.
NOTE: Be careful not to damage the bearing support ring (C) on the intermediate shaft during disassembly.

4. Internal Snap Ring - Remove


5. Intermediate Shaft Bearing - Remove
1.
Press the intermediate shaft bearing (A) out of the bearing support (B) using the 15 x 135L driver handle, the half shaft base, the 37 x 40 mm bearing driver attachment, and a press.

2.0 L engine

1. Outer Seal - Remove


2. External Snap Ring - Remove
1.
Remove the external snap ring (A).

3. Intermediate Shaft - Remove
1.
Press the intermediate shaft (A) out of the intermediate shaft bearing (B) using the half shaft base and a press.
NOTE: Be careful not to damage the bearing support ring (C) on the intermediate shaft during disassembly.

4. Internal Snap Ring - Remove


5. Intermediate Shaft Bearing - Remove
1.
Press the intermediate shaft bearing (A) out of the bearing support (B) using the 44.5 mm oil seal driver, the half shaft base, and a press.
enu_12713377_2.0 Where icon is shown, click for further information.
Clean the disassembled parts with solvent, then dry the disassembled parts with compressed air. Do not wash the rubber parts with solvent.


1

1.5 L engine

4222_3.0_enu_14151522_3.0

enu_12713377_2.0
Detailed information, notes, and precautions
enu_12714524_1.0
Replace


2

2.0 L engine

4222_3.0_enu_14103459_3.0

enu_12713377_2.0
Detailed information, notes, and precautions
enu_12714524_1.0
Replace

1.5 L engine

1. Intermediate Shaft Bearing - Install
1.
Press the intermediate shaft bearing (A) into the bearing support (B) using the 52 x 55 mm bearing driver attachment, the 15 x 135L driver handle, the half shaft base, and a press.

2. Internal Snap Ring - Install


3. Intermediate Shaft - Install
1.
Press the intermediate shaft (A) into the shaft bearing (B) using the 32.5 mm driver and a press.

4. External Snap Ring - Install
1.
Install the external snap ring (A).

5. Outer Seal - Install
Install the outer seal (A) into the bearing support (B) using the 65 mm oil seal driver, the half shaft base, and a press. Press in the seal until it is even with the surface of the bearing support.


2.0 L engine

1. Intermediate Shaft Bearing - Install
1.
Press the intermediate shaft bearing (A) into the bearing support (B) using the 52 x 55 mm bearing driver attachment, the 15 x 135L driver handle, the half shaft base, and a press.

2. Internal Snap Ring - Install


3. Intermediate Shaft - Install
1.
Press the intermediate shaft (A) into the shaft bearing (B) using the 35 mm I.D. bearing driver attachment and a press.

4. External Snap Ring - Install
1.
Install the external snap ring (A).

5. Outer Seal - Install
Install the outer seal (A) into the bearing support (B) using the 40 mm installer attachment, the half shaft base, and a press. Press in the seal until it is 40.2 mm (0.160.008 in) (C) below the surface of the bearing support end.