DTC Troubleshooting: P0641
DTC P0641 : Sensor Reference Voltage A Malfunction
DTC Description
Confirmed DTC
Pending DTC
P0641 Sensor Reference Voltage A Malfunction
DTC (PGM-FI)
1.
Problem verification:
Problem verification
?1.
Turn the vehicle to the ON mode.
?2.
Clear the DTC with the HDS.
Clear DTC
?3.
Check for Pending or Confirmed DTCs with the HDS.
DTC Description
Confirmed DTC
Pending DTC
P0641 Sensor Reference Voltage A Malfunction
Is DTC P0641 indicated?
The failure is duplicated. Go to step 2.
CKP sensor
CMP sensor A
CMP sensor B
Output shaft (countershaft) speed sensor
Fuel rail pressure sensor
MAF sensor/IAT sensor 1
MAP sensor/IAT sensor 2
Rocker arm oil pressure sensor
Turbocharger boost sensor
Turbocharger
Throttle body
APP sensor
Input shaft (mainshaft) speed sensor
Neutral position sensor
A/C pressure sensor
FTP sensor (KA/KC)
2.
Determine possible failure area (VCC lines, others):
Determine possible failure area (VCC lines, others)
?1.
Turn the vehicle to the OFF (LOCK) mode.
?2.
Disconnect the following connectors.
CKP sensor 3P connector
CMP sensor A 3P connector
CMP sensor B 3P connector
Output shaft (countershaft) speed sensor 3P connector
Fuel rail pressure sensor 5P connector
MAF sensor/IAT sensor 1 5P connector
MAP sensor/IAT sensor 2 4P connector
Rocker arm oil pressure sensor 3P connector
Turbocharger boost sensor 3P connector
Turbocharger 5P connector
Throttle body 6P connector
APP sensor 6P connector
Input shaft (mainshaft) speed sensor 3P connector
Neutral position sensor 4P connector
A/C pressure sensor 3P connector
FTP sensor 3P connector (KA/KC)
?3.
Turn the vehicle to the ON mode.
?4.
Clear the DTC with the HDS.
Clear DTC
?5.
Check for Pending or Confirmed DTCs with the HDS.
DTC Description
Confirmed DTC
Pending DTC
P0641 Sensor Reference Voltage A Malfunction
Is DTC P0641 indicated?
3.
Shorted part check:
Shorted part check
?1.
Check for Pending or Confirmed DTCs with the HDS while reconnecting these parts, one at a time:
CKP sensor
CMP sensor A
CMP sensor B
Output shaft (countershaft) speed sensor
Fuel rail pressure sensor
MAF sensor/IAT sensor 1
MAP sensor/IAT sensor 2
Rocker arm oil pressure sensor
Turbocharger boost sensor
Turbocharger
Throttle body
APP sensor
Input shaft (mainshaft) speed sensor
Neutral position sensor
A/C pressure sensor
FTP sensor (KA/KC)
DTC Description
Confirmed DTC
Pending DTC
P0641 Sensor Reference Voltage A Malfunction
Is DTC P0641 indicated?
Replace the part that caused the DTC when it was reconnected.?
Check for poor connections or loose terminals at the PCM and the following parts, then go to step 1.
CKP sensor
CMP sensor A
CMP sensor B
Output shaft (countershaft) speed sensor
Fuel rail pressure sensor
MAF sensor/IAT sensor 1
MAP sensor/IAT sensor 2
Rocker arm oil pressure sensor
Turbocharger boost sensor
Turbocharger
Throttle body
APP sensor
Input shaft (mainshaft) speed sensor
Neutral position sensor
A/C pressure sensor
FTP sensor (KA/KC)
4.
Shorted wire check (VCC lines):
Shorted wire check (VCC lines)
?1.
Turn the vehicle to the OFF (LOCK) mode.
?2.
Jump the SCS line with the HDS, and wait more than 1 minute.
SCS Short
?3.
Disconnect the following connectors.
PCM connector No. 1 (96P)
PCM connector No. 2 (58P)
?4.
Check for continuity between these test points and body ground individually.
Test condition
Vehicle OFF (LOCK) mode
CKP sensor 3P connector: disconnected
CMP sensor A 3P connector: disconnected
CMP sensor B 3P connector: disconnected
Output shaft (countershaft) speed sensor 3P connector: disconnected
Fuel rail pressure sensor 5P connector: disconnected
MAF sensor/IAT sensor 1 5P connector: disconnected
MAP sensor/IAT sensor 2 4P connector: disconnected
Rocker arm oil pressure sensor 3P connector: disconnected
Turbocharger boost sensor 3P connector: disconnected
Turbocharger 5P connector: disconnected
Throttle body 6P connector: disconnected
APP sensor 6P connector: disconnected
Input shaft (mainshaft) speed sensor 3P connector: disconnected
Neutral position sensor 4P connector: disconnected
A/C pressure sensor 3P connector: disconnected
FTP sensor 3P connector (KA/KC): disconnected
PCM connector No. 1 (96P): disconnected
PCM connector No. 2 (58P): disconnected
Connector
Terminal
No. 61, No. 62, No. 63, No. 64, No. 65, No. 66, No. 67, No. 80, No. 81, No. 82, and No. 83
No. 41, No. 46, No. 55, and No. 58
Is there continuity?
Repair a short in the VCC wire(s) between PCM connector No. 1 terminal(s) (No. 61, No. 62, No. 63, No. 64, No. 65, No. 66, No. 67, No. 80, No. 81, No. 82, and/or No. 83), PCM connector No. 2 terminal(s) (No. 41, No. 46, No. 55, and/or No. 58) and each part that was disconnected in step 2.?
The VCC wires are not shorted to ground. Go to step 5.
5.
Shorted wire check (VCC lines to power):
Shorted wire check (VCC lines to power)
?1.
Turn the vehicle to the ON mode.
?2.
Measure the voltage between these test points and body ground individually.
Test condition
Vehicle ON mode
CKP sensor 3P connector: disconnected
CMP sensor A 3P connector: disconnected
CMP sensor B 3P connector: disconnected
Output shaft (countershaft) speed sensor 3P connector: disconnected
Fuel rail pressure sensor 5P connector: disconnected
MAF sensor/IAT sensor 1 5P connector: disconnected
MAP sensor/IAT sensor 2 4P connector: disconnected
Rocker arm oil pressure sensor 3P connector: disconnected
Turbocharger boost sensor 3P connector: disconnected
Turbocharger 5P connector: disconnected
Throttle body 6P connector: disconnected
APP sensor 6P connector: disconnected
Input shaft (mainshaft) speed sensor 3P connector: disconnected
Neutral position sensor 4P connector: disconnected
A/C pressure sensor 3P connector: disconnected
FTP sensor 3P connector (KA/KC): disconnected
PCM connector No. 1 (96P): disconnected
PCM connector No. 2 (58P): disconnected
Connector
Terminal
No. 61, No. 62, No. 63, No. 64, No. 65, No. 66, No. 67, No. 80, No. 81, No. 82, and No. 83
No. 41, No. 46, No. 55, and No. 58
Is there any voltage?
Repair a short to power in the VCC wire(s) between PCM connector No. 1 terminals (No. 61, No. 62, No. 63, No. 64, No. 65, No. 66, No. 67, No. 80, No. 81, No. 82, and/or No. 83), PCM connector No. 2 terminals (No. 41, No. 46, No. 55, and/or No. 58) and each part that was disconnected in step 2.?