Shift Fork Clearance Inspection
1.
Shift Fork Clearance - Inspect
1.
Measure the clearance between each shift fork (A) and its matching synchro sleeve (B). If the clearance exceeds the service limit, go to step 2.
Standard:
0.35?0.65 mm
(0.014?0.025 in)
Service Limit:
0.65 mm (0.025 in)
2.
Measure the thickness of the shift fork fingers.
If the thickness is not within the standard, replace the shift fork.
If the thickness is within the standard, replace the synchro sleeve and the synchro hub as a set.
If one arm of the shift fork shows more wear than others, the fork may be bent and needs to be replaced.
Standard:
1st/2nd:
6.7?6.9 mm (0.264?0.272 in)
3rd/4th and 5th/6th:
7.4?7.6 mm (0.291?0.299 in)
3.
Measure the clearance between each shift fork (A) and the shift arm (B). If the clearance exceeds the service limit, go to step 4.
Standard:
0.2?0.5 mm (0.008?0.019 in)
Service Limit:
0.5 mm (0.019 in)
4.
Measure the width of the shift arm.
If the width is not within the standard, replace the change lever assembly.
If the width is within the standard, replace the shift fork or the reverse shift piece.
Standard:
18.9?19.0 mm (0.744?0.748 in)
