Cylinder Head Cover Removal and Installation
1. Ignition Coil Cover - Remove


2. Breather Hose and PCV Hose - Disconnect

1.
Disconnect the breather hose (A) and the PCV hose (B).

3. Harness Holder - Remove


1.
Remove the harness clamps (A).

2.
Disconnect the connectors (B) and the positive alternator cable (C).





3.
Remove the harness clamps (A).






4.
Disconnect the connectors (A).

5.
Remove the clamp (B) and the harness holder (C).

5. High Pressure Fuel Pump Cover - Remove


6. Cylinder Head Cover - Remove


1. Cylinder Head Cover - Install


1.
Check the spark plug seals for damage. If any seals are damaged, replace it.

2.
Thoroughly clean the head cover gasket (A) and the groove of the cylinder head cover (B).

NOTE: Check and, if necessary, replace the head cover gasket.

3.
Install the head cover gasket in the groove of the cylinder head cover. Make sure the head cover gasket is seated securely.






4.
Remove all of the old liquid gasket from the chain case and the high pressure fuel pump base.

5.
Clean the head cover contacting surfaces with a shop towel.

6.
Apply liquid gasket (P/N 08717-0004, 08718-0003, or 08718-0009) on the chain case and the No. 5 rocker shaft holder mating areas (A). Install the component within 5 minutes of applying the liquid gasket.

NOTE: If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.






7.
Set the spark plug seals (A) on the spark plug tubes. Place the cylinder head cover (B) on the cylinder head, then slide the cover slightly back and forth to seat the head cover gasket.

8.
Inspect the spark plug seals for damage.





9.
Tighten the bolts in two steps. In the final step torque bolts, in sequence, to 7 N·m (0.7 kgf·m, 5 lbf·ft).

NOTE:
Wait at least 30 minutes before filling the engine with oil.
Do not run the engine for at least 3 hours after installing the head cover.

2. High Pressure Fuel Pump Cover - Install


4. Harness Holder - Install


1.
Install the clamp (A) and harness holder (B).

2.
Connect the connectors (C).





3.
Install the harness clamps (A).






4.
Connect the connectors (A) and the positive alternator cable (B). Make sure the crimped side of the ring terminal faces away from the alternator when you connect it.

5.
Install the harness clamps (D).

5. Breather Hose and PCV Hose - Connect

1.
Connect the breather hose (A) and the PCV hose (B).

6. Ignition Coil Cover - Install