Front Bulkhead Replacement
1. Mass Production Body Welding Positions and Numbers - Remove

Front Bulkhead


2. Construction - Check

NOTE:
This section explains the procedures after removal of all related parts. For the related parts' removal procedure, refer to the appropriate Service Manual.
The component replacement procedure described here is only for new Honda-supplied parts, as needed, according to the area and the degree of damage on the body.
The front bulkhead is constructed from a synthetic resin with steel sheet reinforcements. The front bulkhead is serviced as an assembly only.
If necessary, replace the front bumper beam extension flange, the front subframe front bracket, the front subframe front plate, and the front bulkhead extension.


NOTE:
Confirm the sheet thickness, tensile strength, and existence of the zinc treatment of both sides, and set the welder to conform to the welding conditions by referring to Front Body Construction.
Welding symbols (The welding symbols with dashed lines have a meaning of the spot welding of the part which is not visible)
( ) and ( )*: The number of welds

1. Body Dimensions - Check

Positioning the replacement parts.
Clamp or tack weld the new parts into position.

2. External Parts Fitting Positions - Check

Temporarily install the related parts, then check for differences in level and clearance. Check the external parts fitting positions. Make sure the body lines flow smoothly.

3. Front Bulkhead-Install
1.
Install the front bulkhead assembly (A).