Turbocharger Removal and Installation
NOTE:
Where icon is shown, click for further information.
1
Replace
2
Detailed information, notes, and precautions
Replace
3
Replace
1.
Engine Coolant - Drain
2.
Engine Cover - Remove
3.
A/C Condenser Fan Shroud Assembly - Remove
4.
Water Bypass Pipe - Move
5.
Turbocharger Inlet Joint Pipe - Remove
6.
TWC Assembly - Remove
7.
Charge Air Cooler Hose - Disconnect
NOTE: Remove the necessary part(s).
8.
Water Pipe - Move
9.
Oil Feed Pipe - Remove
10.
Turbocharger - Remove
NOTE: Do not hold the wastegate control valve rod (A) and the turbocharger wastegate control actuator (B).
11.
Charge Air Cooler Pipe - Remove
NOTE: Remove the necessary part(s).
12.
Oil Return Pipe - Remove
NOTE:
Where icon is shown, click for further information.
1
Detailed information, notes, and precautions
Torque: N·m (kgf·m, lbf·ft)
Replace
2
Detailed information, notes, and precautions
Torque: N·m (kgf·m, lbf·ft)
Replace
3
Torque: N·m (kgf·m, lbf·ft)
Replace
1.
Oil Return Pipe - Install
NOTE:
If removed the oil return hose, install it as shown.
Apply new engine oil to the inside edge of the oil return hose.
2.
Charge Air Cooler Pipe - Install
3.
Turbocharger - Install
NOTE: Tighten the turbocharger/bracket mounting bolts and nuts in the numbered sequence shown.
4.
Oil Feed Pipe - Install
1.
Apply engine oil to the threads and flange of the oil feed pipe orifice bolt (A).
2.
Tighten the oil feed pipe mounting bolt (B) and the oil feed pipe orifice bolt until the oil feed pipe sit on the turbocharger and the engine block.
3.
Tighten the oil feed pipe mounting bolt to the specified torque.
4.
Set the washer portion (C) to the direction of D.
5.
Tighten the oil feed pipe orifice bolt to the specified torque.
6.
Make sure the washer portion is installed on the area (E) as shown.
5.
Water Pipe - Install
6.
Charge Air Cooler Hose - Connect
NOTE: Make sure to review the hose band precautions before installing the charge air cooler hose(s).
7.
TWC Assembly - Install
8.
Turbocharger Inlet Joint Pipe - Install
9.
Water Bypass Pipe - Install
10.
A/C Condenser Fan Shroud Assembly - Install
11.
Engine Cover - Install
12.
Engine Coolant - Refill
13.
Engine Oil Level - Check
Procedure After Replacing Turbocharger
14.
PCM - Reset