Over-Run Alternator Decoupler (OAD) Pulley Removal and Installation
Special Tools Required
Image
Description/Tool Number
Alternator OAD Pulley Holder 07AAB-TK8A100
NOTE:
How to read the torque specifications
.
Unless otherwise indicated, illustrations used in the procedure are for K20C2 engine.
1.
Alternator - Remove
2.
OAD Pulley Seal Cap - Remove
1.
Clamp the alternator firmly in a vise.
2.
Remove the OAD pulley seal cap (A) by piercing the center of the rubber cap with a flat screwdriver and prying it loose.
NOTE: While the cap is off, the grease inside the OAD pulley is exposed. Do not wipe the grease off, and make sure it does not become contaminated.
3.
OAD Pulley - Remove
1.
Insert the alternator OAD pulley holder into the OAD pulley.
2.
Place a 10 mm hex wrench (A) through center of the alternator OAD pulley holder (B), into hex in the end of the alternator shaft.
3.
Hold the alternator OAD pulley holder with a 17 mm wrench (C), then turn the alternator shaft clockwise.
4.
Remove the OAD pulley (D).
4.
All Removed Parts - Install
1.
Install the parts in the reverse order of removal.
NOTE:
When installing do not distort the OAD pulley seal cap.
Make sure to check that the cap is installed securely.
