Intake Manifold Removal and Installation (K20C1)

Intake Manifold Removal and Installation

NOTE:

Where icon is shown, click for further information.

Unless otherwise indicated, illustrations used in the procedure are for with the turbocharger bypass control solenoid valve (type A).

Torque: N·m (kgf·m, lbf·ft)

	Detailed information, notes, and precautions
	Torque: N·m (kgf·m, lbf·ft)
	Replace

1.	Engine Cover - Remove

2.	12 Volt Battery - Remove

3.	12 Volt Battery Base - Remove

4.	Charge Air Cooler Pipe - Remove

NOTE: Remove the necessary part(s).

5.	Vacuum Hose and Vacuum Pipe - Move

6.	Fuel Hose Cover - Remove

7.	Fuel Line - Disconnect

8.	Bracket - Remove

9.	Throttle Body - Move

NOTE:

Do not disconnect the water bypass hoses.

Do not bend the water bypass hoses excessively.

10.	MAP Sensor/IAT Sensor 2 - Remove

11.	Turbocharger Bypass Control Solenoid Valve - Remove (Type B)

12.	Intake Manifold - Remove

Note for installation

Tighten the bolts/nuts in three steps;

-1.

Tighten the bolts/nuts until the bolts/nuts sit on the intake manifold.

-2.

Tighten the bolts/nuts until the gasket is compressed.

-3.

Tighten the bolts/nuts to specified torque.

Turn the vehicle to the ON mode, but do not operate the starter. After the fuel pump runs for about 2 seconds, the fuel rail will be pressurized. Repeat this two or three times.

After installation, check that all tubes, hoses, and connectors are installed correctly.

13.	All Removed Parts - Install

Install the parts in the reverse order of removal.