Crankshaft Main Bearing Replacement
11. Crankshaft Main Bearing Clearance - Inspect


1.
Clean each main journal and the bearing half with a clean shop towel.

2.
Place one strip of plastigage across each main journal.

3.
Reinstall the main bearings and the lower block, then torque the bolts to 35 N·m (3.6 kgf·m, 26 lbf·ft).

NOTE:
Apply new engine oil to the bolt threads and flanges.
Do not rotate the crankshaft during inspection.

4.
Tighten the bearing cap bolts an additional 41 °.





5.
Remove the lower block and the bearings again, and measure the widest part of the plastigage.

Main Bearing-to-Journal Oil Clearance
No. 1, No. 2, No. 4, and No. 5 Journals:
Standard (New):
0.017?0.041 mm (0.00067?0.00161 in)
Service Limit:
0.050 mm (0.00197 in)
 
No. 3 Journal:
Standard (New):
0.025?0.049 mm (0.00098?0.00193 in)
Service Limit:
0.055 mm (0.00217 in)


6.
If the plastigage measures too wide or too narrow, remove the crankshaft and the upper half of the bearing. Install a new, complete bearing with the appropriate color code(s), and recheck the clearance. Do not file, shim, or scrape the bearings or the caps to adjust clearance.

7.
If the plastigage shows the clearance is still incorrect, try the next larger or smaller bearing (the color listed above or below the current one), and check again. If the proper clearance cannot be obtained by using the appropriate larger or smaller bearings, replace the crankshaft and start over.

12. Crankshaft Main Bearing - Select

Block Bore Code Location
1.
Numbers, letters, or bars have been stamped on either side of the lower block end as a code for the size of each of the five main journal bores. Write down the block bore codes. If you cannot read the codes because of accumulated dirt and dust, do not scrub them with a wire brush or scraper. Clean them only with solvent or detergent.





Main Journal Code Location
2.
The main journal codes are stamped on the crankshaft.





Bearing Identification
3.
Use the block bore codes and the main journal codes to select the appropriate replacement bearings from the following table.

NOTE:
Color code is on the edge of the bearing.
When using bearing halves of different colors, it does not matter which color is used in the top or bottom.

13. All Removed Parts - Install

1.
Install the parts in the reverse order of removal.